IWF 2008






Licensed TenonCam Bit Manufacturer • R & B Tool Supply • Keith Beezley

13535 Pawnee Road • Apple Valley, CA 92308 • Ph: (760) 247-7323 • Fx: (760) 247-7357



625-240T - 5/8 Compression, Two Flute, 1/4 TenonCam Bit for 3/4 material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

625-181T - 5/8 Compression, Two Flute, 3/16 TenonCam Bit for 5/8 material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

500-120T - 1/2 Compression, Two Flute, 1/8 TenonCam Bit for 1/2 material
Feed Rate:
840 ipm
14 ips
21 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
15,750 rpm
Chip Load:
0.02625
0.02625
0.02625

 

Patented TenonCam router bits are only available under License from R & B Tool Supply. The TenonCam router bits are throw away, as sharpening will change the geometry of the bits and render them useless. TenonCam bit life can be anywhere from one to four hundred sheets of material, depending upon the type and quality of the materials being cut.



Recommended Standard Bit Manufacturer • Vortex Tool Company • Lynn Wilkowski

5605 Jelinek Avenue • Schofield, WI 54476 • Ph: (800) 355-7708 • Fx: (715) 355-7353



3189 - 1/2 Compression, Two Flute, with 1/4 Up Cut
Feed Rate:
960 ipm
16 ips
25 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
18,675 rpm
18,675 rpm
19,150 rpm
Chip Load:
0.0257
0.0257
0.0257
Feed Rate:
900 ipm
15 ips
23 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
17,500 rpm
17,500 rpm
17,500 rpm
Chip Load:
0.0257
0.0257
0.0257

 

3289m - 1/2 Compression, Three Flute, with 1/4 Up Cut
Feed Rate:
1,200 ipm
20 ips
31 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
16,000 rpm
Chip Load:
0.025
0.025
0.025

 

1350 - 1/2 Down Cut, Two Flute
Feed Rate:
960 ipm
16 ips
25 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
18,675 rpm
18,675 rpm
19,150 rpm
Chip Load:
0.0257
0.0257
0.0257
Feed Rate:
900 ipm
15 ips
23 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
17,500 rpm
17,500 rpm
17,500 rpm
Chip Load:
0.0257
0.0257
0.0257

 

1950 - 1/2 Down Cut, Three Flute
Feed Rate:
1,200 ipm
20 ips
31 mpm
Decent Rate:
300 ipm
5 ips
8 mpm
Spindle Speed:
16,000 rpm
16,000 rpm
16,275 rpm
Chip Load:
0.025
0.025
0.025

 

1330 - 1/4 Down Cut, Two Flute
Feed Rate:
480 ipm
8 ips
12 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
18,000 rpm
18,000 rpm
18,000 rpm
Chip Load:
0.013
0.013
0.013

 

1320 - 3/16 Down Cut, Two Flute, 1/4 Shank
Feed Rate:
360 ipm
6 ips
9 mpm
Decent Rate:
180 ipm
3 ips
5 mpm
Spindle Speed:
18,000 rpm
18,000 rpm
18,000 rpm
Chip Load:
0.010
0.010
0.010

 

1310 - 1/8 Down Cut, Two Flute, 1/4 Shank
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
180 ipm
3 ips
5 mpm
Spindle Speed:
20,000 rpm
20,000 rpm
19,685 rpm
Chip Load:
0.006
0.006
0.006
Feed Rate:
180 ipm
3 ips
5 mpm
Decent Rate:
180 ipm
3 ips
5 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
16,400 rpm
Chip Load:
0.006
0.006
0.006

 

7060 - 45º Insert V-Groove Cutter, 3/4 Shank  (Insert Number: IVB-40)
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

 

7080 - 22 1/2º Insert V-Groove Cutter, 1/2 Shank  (Insert Number: IVB-20)
Feed Rate:
240 ipm
4 ips
6 mpm
Decent Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

 

7030 - 3” Insert Spoilboard Cutter, 3/4 Shank  (Insert Number: 13273)
Feed Rate:
600 ipm
10 ips
15 mpm
Decent Rate:
120 ipm
2 ips
3 mpm
Spindle Speed:
15,000 rpm
15,000 rpm
15,000 rpm

 

The Vortex router bits listed above are generic and can be supplied by
the tooling manufacturer of your choice.

 


 

Carbide Tipped Drill Bits


4mm x 70mm Thru-Hole drills - One Required in the Cross Cut Axes
Left Hand:
DTH04070LO
Right Hand:
DTH04070RB
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

5mm x 57mm Brad Point drills - Per Quantity of Drill Positions in the Rip Axes
Left Hand:
DDB05057LO
Right Hand:
DDB05057RB
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

5mm x 70mm Thru-Hole drills - One Required in the Cross Cut Axes
Left Hand:
DTH05070LO
Right Hand:
DTH05070RB
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

6mm x 70mm Thru-Hole drills - One Required in the Cross Cut Axes
Left Hand:
DTH06070LO
Right Hand:
DTH06070RB
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

8mm x 57mm Brad Point drills - One Required in the Cross Cut Axes
Left Hand:
DDB08057LO
Right Hand:
DDB08057RB
Feed Rate:
240 ipm
4 ips
6 mpm
Spindle Speed:
4,000 rpm
4,000 rpm
4,000 rpm

 

The Vortex drill bits listed above are generic and can be supplied by
the tooling manufacturer of your choice.

 


 

The following information should be used as a guideline or starting point. Actual Feed Rates (ipm) and Spindle Speeds (rpm) will vary as a result of “contributing factors” such as machine rigidity, horsepower, spindle integrity, vacuum holding power and the quality of the material being cut. In general, solid carbide spiral tooling will perform better at faster Feed Rates.

Feed Rates are measured in Inches Per Minute = ipm
Spindle Speeds are measured in Revolutions Per Minute = rpm
Chip Load is a measurement of the chip size of the material being removed by each flute during a cut.

In general, normal operating spindle speeds are between 10,000 and 20,000 rpm. Usually, the higher the rpm, the cleaner the cut. However, the higher the rpm, the greater the friction generated between the tool and the material. Friction is what causes a cutting edge to become dull. The objective is the correct balance of the fastest Feed Rate at the slowest Spindle Speed within the Chip Load range of the type of material to be milled, that will yield a clean cut, without breaking or prematurely dulling the bit.


1/8” Tool Diameter for Plywood Core Chip Load = .004” to .007”
1/8” Tool Diameter for Particle Board Chip Load = .004” to .007”
   
1/4” Tool Diameter for Plywood Core Chip Load = .011” to .013”
1/4” Tool Diameter for Particle Board Chip Load = .013” to .016”
   
3/8” Tool Diameter for Plywood Core Chip Load = .017” to .020”
3/8” Tool Diameter for Particle Board Chip Load = .020” to .023”
   
1/2” (and larger) Tool Diameter for Plywood Core Chip Load = .021” to .025”
1/2” (and larger) Tool Diameter for Particle Board Chip Load = .025” to .027”



Formulas:

Chip Load = ipm / (rpm x number of flutes)

Feed Rate (ipm) = rpm x number of flutes x chip load

Spindle Speed (rpm) = ipm / (number of flutes x chip load)

Inches Per Second (ips) = Inches Per Minute (ipm) / 60

Meters Per Minute (mpm) = Inched Per Minute (ipm) / 39.374




Click Here To Print The TenonCam Tooling Specifications


TenonCam - CNC System

PH: 951-487-7680
FX: 951-487-7650
sales@tenoncam.com

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